7mm 2-Flute TiSiN Solid Carbide Ball Nose End Millfor HRC55 3D Contouring & Mould Work

TiSiN-coated 2-flute ball nose end mills deliver superior chip clearance during 3D contouring and cavity machining in steel and stainless steel up to HRC55. With fewer flutes, cutting forces remain low during ramping, helical entry, and Z-level finishing passes — ideal for deep mould cavities and complex aerospace profiles. TiSiN hardness > 3,500 HV resists abrasion and oxidation at elevated cutting temperatures.

R3.5mm BallD1 7mmL2 20mmD2 8mmOAL 60mm2 FlutesTiSiNHRC55Standard ReachMOQ 1 pc

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Richtpreis

29,47 €

Richtpreis Werk (EUR)

Basierend auf Stabmaterial-Stand per 2026-03-31. Endgültiges Angebot kann abweichen.

TiSiN · 2 Flute · HRC55

R3.5mm 2F TiSiN Ball Nose EM

L2 20mm · D2 8mm · OAL 60mm

Standard Reach · HRC55

✓ Factory direct pricing

✓ MOQ 1 piece, ships 1–5 days

✓ Custom ball radii available

Technical Specifications

Ball Radius (R)3.5 mm
Cutter Diameter (D1 h7)7 mm
Flute Length (L2)20 mm
Shank Diameter (D2 h6)8 mm
Overall Length (L1)60 mm
Number of Flutes2
End GeometryBall Nose (Spherical)
CoatingTiSiN Titanium Silicon Nitride
Max Material HardnessHRC55
Reach CategoryStandard (L1/D1 = 8.6×)
SubstrateK10/K20 Ultra-Fine Grain Carbide
Shank Toleranceh6
MOQ1 piece
Lead Time (standard)1–5 business days
Lead Time (custom)5–15 business days

TiSiN · 2 Flute · HRC55

R3.5mm 2-flute TiSiN solid carbide ball nose end mill — L2=20mm OAL=60mm
Ball R
3.5mm
D1 h7
7mm
L2
20mm
D2 h6
8mm
L1
60mm
Reach
Standard

R3.5mm TiSiN 2F — Recommended Applications

  • Large mould cavity semi-finish and finish passes
  • Automotive stamping die contouring
  • Compound curve aerospace structural parts
  • Forging die cavity profiling
Machining Tip: At R3.5mm, balance step-over and feed rate to manage thermal load in HRC55 hardened steel. Recommended: 8–15% D1 step-over for semi-finish, 3–8% for finishing. Use trochoidal Z-level strategy to maintain constant chip load on curved surfaces.

Scallop Height vs Step-Over — R3.5mm

Residual scallop height (cusps) between adjacent tool paths, calculated for R3.5mm ball nose:

Step-OverStep-Over mmScallop Height (µm)Typical Ra (µm)
2% D10.140.70.14
5% D10.354.40.88
8% D10.5611.22.24
10% D10.7017.53.51
15% D11.0539.67.92
20% D11.4070.714.14

h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.

ISO PISO MISO K

TiSiN — Why It Works for Ball-End Machining

  • TiSiN hardness > 3,500 HV — superior to TiAlN on ball-end profiles
  • Low friction reduces heat at ball-tip during 3D contouring
  • Suitable for dry, MQL, or flood coolant environments
  • 2-flute: maximum chip clearance for deep cavity ramp entry

Same Size in Other Coatings

Order R3.5mm 2-Flute TiSiN Ball Nose Today

Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.