6mm 2-Flute nACo Solid Carbide Ball Nose End Millfor HRC65 Hardened Steel 3D Contouring

nACo (nano-AlCrN composite) ball nose end mills represent the pinnacle of carbide ball-end tooling for hard milling. With coating hardness exceeding 3,800 HV and oxidation stability up to 1,100°C, nACo enables dry Z-level finishing in hardened mould steel (P20, H13, S7, D2) up to HRC65 — directly replacing the need for grinding after heat treatment. 2-flute geometry reduces vibration in long-reach configurations common in deep die cavities. Achieves Ra 0.4–0.8µm surface finish in HRC65 steel.

R3mm BallD1 6mmL2 30mmD2 6mmOAL 100mm2 FlutesnACoHRC65Standard ReachMOQ 1 pc

Get Pricing & Stock

Reference price

$33.17

Ref. factory price (USD)

Based on rod stock cost as of 2026-03-31. Final quotation may differ.

nACo · 2 Flute · HRC65

R3mm 2F nACo Ball Nose EM

L2 30mm · D2 6mm · OAL 100mm

Standard Reach · HRC65

✓ Factory direct pricing

✓ MOQ 1 piece, ships 1–5 days

✓ Custom ball radii available

Technical Specifications

Ball Radius (R)3 mm
Cutter Diameter (D1 h7)6 mm
Flute Length (L2)30 mm
Shank Diameter (D2 h6)6 mm
Overall Length (L1)100 mm
Number of Flutes2
End GeometryBall Nose (Spherical)
CoatingnACo Nano-AlCrN composite
Max Material HardnessHRC65
Reach CategoryStandard (L1/D1 = 16.7×)
SubstrateK10/K20 Ultra-Fine Grain Carbide
Shank Toleranceh6
MOQ1 piece
Lead Time (standard)1–5 business days
Lead Time (custom)5–15 business days

nACo · 2 Flute · HRC65

R3mm 2-flute nACo solid carbide ball nose end mill — L2=30mm OAL=100mm
Ball R
3mm
D1 h7
6mm
L2
30mm
D2 h6
6mm
L1
100mm
Reach
Standard

R3mm nACo 2F — Recommended Applications

  • Mould cavity 3D finishing and detail contouring
  • Aerospace turbine blade fillet machining
  • Die casting insert surface finishing
  • Medical device complex surface profiling
Machining Tip: R3mm is the most popular size for die and mould work. In HRC65 hardened steel, use 5–10% D1 step-over for semi-finishing, 2–5% for finishing. Feed rate 0.02–0.06 mm/tooth; adjust to keep scallop height ≤ 0.005mm for polishing-free finish.

Scallop Height vs Step-Over — R3mm

Residual scallop height (cusps) between adjacent tool paths, calculated for R3mm ball nose:

Step-OverStep-Over mmScallop Height (µm)Typical Ra (µm)
2% D10.120.60.12
5% D10.303.80.75
8% D10.489.61.92
10% D10.6015.03.01
15% D10.9033.96.79
20% D11.2060.612.12

h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.

ISO HISO P

nACo — Why It Works for Ball-End Machining

  • nACo hardness > 3,800 HV — sustains edge sharpness in HRC65 steel
  • Oxidation stable to 1,100°C — enables dry hard milling
  • Eliminates grinding after heat treatment for mould steel
  • Achieves Ra 0.4–0.8µm in HRC65 P20/H13/S7/D2 steel
  • 2-flute reduces vibration in deep-cavity long-reach cuts

Same Size in Other Coatings

R3mm nACo · 2 Flute · HRC65 — Other Flute Lengths

Order R3mm 2-Flute nACo Ball Nose Today

Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.