4mm 4-Flute TiSiN Solid Carbide Ball Nose End Millfor HRC55 3D Contouring & Mould Work

The 4-flute TiSiN ball nose end mill is engineered for finishing passes and semi-finish Z-level contouring in steel and stainless steel up to HRC55. More cutting edges reduce per-tooth chip load, enabling higher feed rates while maintaining lower surface scallop height (Ra). TiSiN coating withstands the elevated temperatures of continuous 3D contouring on hardened mould surfaces without edge chipping.

R2mm BallD1 4mmL2 20mmD2 4mmOAL 100mm4 FlutesTiSiNHRC55Standard ReachMOQ 1 pc

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Reference price

$15.38

Ref. factory price (USD)

Based on rod stock cost as of 2026-03-31. Final quotation may differ.

TiSiN · 4 Flute · HRC55

R2mm 4F TiSiN Ball Nose EM

L2 20mm · D2 4mm · OAL 100mm

Standard Reach · HRC55

✓ Factory direct pricing

✓ MOQ 1 piece, ships 1–5 days

✓ Custom ball radii available

Technical Specifications

Ball Radius (R)2 mm
Cutter Diameter (D1 h7)4 mm
Flute Length (L2)20 mm
Shank Diameter (D2 h6)4 mm
Overall Length (L1)100 mm
Number of Flutes4
End GeometryBall Nose (Spherical)
CoatingTiSiN Titanium Silicon Nitride
Max Material HardnessHRC55
Reach CategoryStandard (L1/D1 = 25.0×)
SubstrateK10/K20 Ultra-Fine Grain Carbide
Shank Toleranceh6
MOQ1 piece
Lead Time (standard)1–5 business days
Lead Time (custom)5–15 business days

TiSiN · 4 Flute · HRC55

R2mm 4-flute TiSiN solid carbide ball nose end mill — L2=20mm OAL=100mm
Ball R
2mm
D1 h7
4mm
L2
20mm
D2 h6
4mm
L1
100mm
Reach
Standard

R2mm TiSiN 4F — Recommended Applications

  • Mould cavity 3D finishing and detail contouring
  • Aerospace turbine blade fillet machining
  • Die casting insert surface finishing
  • Medical device complex surface profiling
Machining Tip: R2mm is the most popular size for die and mould work. In HRC55 hardened steel, use 5–10% D1 step-over for semi-finishing, 2–5% for finishing. Feed rate 0.02–0.06 mm/tooth; adjust to keep scallop height ≤ 0.005mm for polishing-free finish.

Scallop Height vs Step-Over — R2mm

Residual scallop height (cusps) between adjacent tool paths, calculated for R2mm ball nose:

Step-OverStep-Over mmScallop Height (µm)Typical Ra (µm)
2% D10.080.40.08
5% D10.202.50.50
8% D10.326.41.28
10% D10.4010.02.01
15% D10.6022.64.53
20% D10.8040.48.08

h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.

ISO PISO MISO K

TiSiN — Why It Works for Ball-End Machining

  • TiSiN hardness > 3,500 HV — superior to TiAlN on ball-end profiles
  • Low friction reduces heat at ball-tip during 3D contouring
  • Suitable for dry, MQL, or flood coolant environments
  • 4-flute: lower scallop height per pass for finishing operations

Same Size in Other Coatings

R2mm TiSiN · 4 Flute · HRC55 — Other Flute Lengths

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Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.