10mm 2-Flute Uncoated Solid Carbide Ball Nose End Millfor Aluminium & Non-Ferrous 3D Surface Machining

Uncoated (bright-polished) ball nose end mills with 2 flutes are specifically optimised for high-speed 3D contouring in aluminium alloys, copper, graphite, and soft non-ferrous materials. The mirror-polished flute surface prevents built-up edge (BUE) that can degrade surface finish in soft metals. Large chip gullets ensure complete swarf evacuation even at spindle speeds above 20,000 RPM. Ideal for electrode machining (EDM graphite) and aluminium aerospace structural components.

R5mm BallD1 10mmL2 25mmD2 10mmOAL 75mm2 FlutesUncoatedNon-FerrousStandard ReachMOQ 1 pc

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Reference price

$64.43

Ref. factory price (USD)

Based on rod stock cost as of 2026-03-31. Final quotation may differ.

Uncoated · 2 Flute · Aluminium

R5mm 2F Uncoated Ball Nose EM

L2 25mm · D2 10mm · OAL 75mm

Standard Reach · Aluminium

✓ Factory direct pricing

✓ MOQ 1 piece, ships 1–5 days

✓ Custom ball radii available

Technical Specifications

Ball Radius (R)5 mm
Cutter Diameter (D1 h7)10 mm
Flute Length (L2)25 mm
Shank Diameter (D2 h6)10 mm
Overall Length (L1)75 mm
Number of Flutes2
End GeometryBall Nose (Spherical)
CoatingUncoated Bright polished
Max Material HardnessN/A (non-ferrous optimised)
Reach CategoryStandard (L1/D1 = 7.5×)
SubstrateK10/K20 Ultra-Fine Grain Carbide
Shank Toleranceh6
MOQ1 piece
Lead Time (standard)1–5 business days
Lead Time (custom)5–15 business days

Uncoated · 2 Flute · Aluminium

R5mm 2-flute Uncoated solid carbide ball nose end mill — L2=25mm OAL=75mm
Ball R
5mm
D1 h7
10mm
L2
25mm
D2 h6
10mm
L1
75mm
Reach
Standard

R5mm Uncoated 2F — Recommended Applications

  • Large mould cavity semi-finish and finish passes
  • Automotive stamping die contouring
  • Compound curve aerospace structural parts
  • Forging die cavity profiling
Machining Tip: At R5mm, balance step-over and feed rate to manage thermal load in aluminium alloy. Recommended: 8–15% D1 step-over for semi-finish, 3–8% for finishing. Use trochoidal Z-level strategy to maintain constant chip load on curved surfaces.

Scallop Height vs Step-Over — R5mm

Residual scallop height (cusps) between adjacent tool paths, calculated for R5mm ball nose:

Step-OverStep-Over mmScallop Height (µm)Typical Ra (µm)
2% D10.201.00.20
5% D10.506.31.25
8% D10.8016.03.21
10% D11.0025.15.01
15% D11.5056.611.31
20% D12.00101.020.20

h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.

ISO N

Uncoated — Why It Works for Ball-End Machining

  • Mirror-polished flute — zero aluminium adhesion on ball profile
  • Eliminates built-up edge (BUE) during high-speed aluminium contouring
  • Large chip gullets for clean swarf evacuation at 20,000+ RPM
  • Ideal for graphite electrode and EDM insert 3D profiles
  • Use with air blast or light oil mist — no flood coolant needed

Same Size in Other Coatings

R5mm Uncoated · 2 Flute · Aluminium — Other Flute Lengths

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Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.