12mm 2-Flute TiSiN Solid Carbide Ball Nose End Millfor HRC55 3D Contouring & Mould Work

TiSiN-coated 2-flute ball nose end mills deliver superior chip clearance during 3D contouring and cavity machining in steel and stainless steel up to HRC55. With fewer flutes, cutting forces remain low during ramping, helical entry, and Z-level finishing passes — ideal for deep mould cavities and complex aerospace profiles. TiSiN hardness > 3,500 HV resists abrasion and oxidation at elevated cutting temperatures.

R6mm BallD1 12mmL2 45mmD2 12mmOAL 100mm2 FlutesTiSiNHRC55Standard ReachMOQ 1 pc

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Cena referencyjna

461,64 zł

Cena ref. fabryki (PLN)

wg kosztu pręta na 2026-03-31. Wycena końcowa może się różnić.

TiSiN · 2 Flute · HRC55

R6mm 2F TiSiN Ball Nose EM

L2 45mm · D2 12mm · OAL 100mm

Standard Reach · HRC55

✓ Factory direct pricing

✓ MOQ 1 piece, ships 1–5 days

✓ Custom ball radii available

Technical Specifications

Ball Radius (R)6 mm
Cutter Diameter (D1 h7)12 mm
Flute Length (L2)45 mm
Shank Diameter (D2 h6)12 mm
Overall Length (L1)100 mm
Number of Flutes2
End GeometryBall Nose (Spherical)
CoatingTiSiN Titanium Silicon Nitride
Max Material HardnessHRC55
Reach CategoryStandard (L1/D1 = 8.3×)
SubstrateK10/K20 Ultra-Fine Grain Carbide
Shank Toleranceh6
MOQ1 piece
Lead Time (standard)1–5 business days
Lead Time (custom)5–15 business days

TiSiN · 2 Flute · HRC55

R6mm 2-flute TiSiN solid carbide ball nose end mill — L2=45mm OAL=100mm
Ball R
6mm
D1 h7
12mm
L2
45mm
D2 h6
12mm
L1
100mm
Reach
Standard

R6mm TiSiN 2F — Recommended Applications

  • Injection mould parting surface contouring
  • Wind turbine blade mould 3D finishing
  • Structural aerospace component contouring
  • Large forging die rough and semi-finish passes
Machining Tip: R6mm produces wide effective cutting zone. In HRC55 hardened steel, use 10–20% D1 step-over for semi-finish; this gives scallop < 0.05mm. At this diameter, ensure minimum wall thickness of 6mm for workholding rigidity, or use vibration-damping toolholder.

Scallop Height vs Step-Over — R6mm

Residual scallop height (cusps) between adjacent tool paths, calculated for R6mm ball nose:

Step-OverStep-Over mmScallop Height (µm)Typical Ra (µm)
2% D10.241.20.24
5% D10.607.51.50
8% D10.9619.23.85
10% D11.2030.16.02
15% D11.8067.913.58
20% D12.40121.224.24

h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.

ISO PISO MISO K

TiSiN — Why It Works for Ball-End Machining

  • TiSiN hardness > 3,500 HV — superior to TiAlN on ball-end profiles
  • Low friction reduces heat at ball-tip during 3D contouring
  • Suitable for dry, MQL, or flood coolant environments
  • 2-flute: maximum chip clearance for deep cavity ramp entry

Same Size in Other Coatings

R6mm TiSiN · 2 Flute · HRC55 — Other Flute Lengths

Order R6mm 2-Flute TiSiN Ball Nose Today

Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.